Aluminum Neutral Links Manufacturer USA

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aluminum neutral link bar with custom hole layout for control panel grounding
Aluminum neutral link bar with lug for electrical panels and power distribution
aluminum neutral bar with threaded terminals for control panels and electrical enclosures

Custom Aluminum Neutral Links - Manufacturer and Supplier USA, UK, Europe and Asia

Every aluminum neutral bar we ship is manufactured in-house to match your control panel. These are not stock items. No off-the-shelf bars here. Each part is made to your specification hole layout, thread size, mounting face, and surface finish. We run everything under one roof.

We do not stock generic bars. We machine every aluminum neutral link to match your drawing, thread type, and terminal layout. Whether it is for switchgear cabinets, EV chargers, or electrical panels, our bar fits clean, mounts solid, and holds torque. No crack, no spin, no burr. Just parts that drop straight into the application.

Our bars are already used in the USA, Europe, and across globe. One USA client batch had a thread burr caught before packing. We re-ran every hole and hand-checked every thread. Two hours extra, but zero parts failed fit.

At Hiren Brass Products, we machine custom aluminum neutral links that fit your spec exactly. No re-tapping, no filling, no compromise.

Get a Free Aluminum Neutral Link Quote – Fast 4 Hour Response

Why Aluminum? Why Now?

Aluminum neutral bar is not just a low cost alternative. If you do it right, they solve weight, corrosion, and layout issues.

Our factory machines high-grade aluminum bus bars that use in:

  • Rail panels
  • Modular switchboards
  • Solar inverter racks
  • EV charger panels
  • Marine setups where copper weight and cost does not make sense

We cut for conductivity, tapped clean for terminals, and finish them to resist oxidation.

Aluminum Grades We Machine

All aluminum grade have not same property. We do not use generic alloy. Every job is cut from confirmed stock. Grade 6061-T6, 6063, 7075, 6082 According to fit, thread type, and conductivity.

6061-T6

  • General purpose
  • Strong enough for mechanical loads
  • Clean, good anodizes
  • Best for switchgear & control panels

6082-T6

  • Tougher than 6061 grade
  • Better corrosion resistance
  • Used in solar, rail, and harsh environments

7075-T6

  • High strength
  • Used where mechanical load is critical
  • Higher cost, less common, mostly used in transport and defense

If you are not sure about grade, send us your drawing and application. We can advise materials you that match your environment and current rating.

Tolerances & Thread Control

We do not ship bars that need rework at your end. Our neutral bars are drilled, and aligned to fit your application with perfect tolerances.

  • Hole Diameter: ±0.05 mm
  • Hole Pitch Accuracy: ±0.10 mm
  • Flatness: ≤ 0.20 mm per 300 mm
  • Thread Class: Metric 6H / UNC 2B (with plated thread adjustment)
  • Surface Deburr: All edges chamfered, no sharp burr
  • Thread Depth Control: Tool offset managed in CAM based on plating type.

For plated parts, we make an undersized thread so that before coating to maintain thread accuracy at post-finish

Mounting Styles & Neutral Link Types

We machine every type of OEM custom neutral bar. Whether you send 3d step file or a PDF drawing. We cut to fit.

Common Shapes:

  • Flat bar
  • L-Shape neutral link
  • With and without insulation slots

Mounting Variants:

  • DIN rail slotted
  • Panel drill through
  • Threaded bottom-mount
  • Custom bracket cutouts

Each order is repeatable . We fixture log every job for your next batch.

Surface Finishes & AntiCorrosion Options

Natural finish or raw aluminum corrodes fast. That is why we offer options that keep your neutral bars protected in field conditions.

  • Natural Aluminum (degreased, dry cleaned)
  • Tin Plated (for conductivity & corrosion)
  • Clear Anodized (for harsh environments)
  • Custom Powder Coat and Spray Finish (on request)

All finishes get pre-cleaned and post-deburr tested. Threads are either masked during coating or re-taped after finishing.

InHouse Machining - No Outsourcing

We are not traders, we do not buy from outside and then ship. We manufacture each neutral bar in-house facility. From start to raw aluminum bar to complete part. Every operation passes through our machines.

Every cut is a dry run and tested. Drill RPM, thread pitch, offset, even deburring, everything.

When the customer places a repeat order, the second batch looks exactly the same as first one. Because the same fixture, CAM path, and check sheet stay with your job ID.

Repeat Orders for OEMs - Locked Fixtures, Saved Programs

We work with OEMs that need the same bar every month.

Your product, your drawing, your thread type measurements - locked in. We name the CAM file with your PO number. Next time place repeat order, there is no re-check, no re-measure. Just clean output, same as last batch.

One EU solar enclosure client ordered the same 7-hole flat aluminum neutral link every quarter since 2020. We never shifted pitch. Not once.

If you are building panels and wants a vendor that delivers same part, same fit, every time -that is what we do.

Export Docs & Compliance - RoHS, REACH, Plating Certs

We ship aluminum neutral bars globally. That means every batch leaves with:

  • Material certificate with grade and lot
  • Plating certificate (if applicable)
  • Full invoice + HSN code and HTS if needed
  • RoHS and REACH note (optional)
  • Packing list with count, spec, and client PO ID

We already supply to OEMs in Germany, Netherlands, UK, California, and UAE. So customs and compliance is familiar ground.

Need country-specific test reports? Just ask.

Our Quality Control

We follow QC very strictly for every batch. QC starts before the bar hits the mill.

  • Incoming material ID & lot check
  • Jig fixture alignment test
  • Hole layout manual check vs drawing
  • Thread test with Go/NoGo gauge
  • Flatness gauge over 300 mm surface
  • Final clean, count, and bag per label

One batch for a UAE control panel OEM failed plating thickness on the first run. We stopped production, re-sampled with the coating vendor, adjusted back time, and re-sent the complete batch within 1 week. Customer place repeat orders monthly.

Application Industries

Our neutral bars not just spec sheets, they go into field ready products around the words.

  • EV charger
  • Switchgear
  • Rail transport panels
  • Solar inverter combiner boards
  • Marine electrical systems
  • Electrical Control Panel

If you are looking for lightweight, corrosion-resistant, tapped neutral bars, this is what we make.

Where We Ship - USA, UK, Europe, Asia

  • USA - We ship to OEMs in California, Texas, Indiana, and Midwest
  • UK - Rail panel assemblies, solar control builds
  • Europe - Solar and telecom field installations
  • Asia - OEM and export-grade products
  • All shipments packed with anti-rust wrap and drawing copy.

Need customs country-specific plating? Let us know. We already supply multiple export-grade jobs every quarter.

FAQs – Aluminum Neutral Links

Q1: Can you machine neutral links to match my old bar?

Yes. Send dimensions, drawing, or even the sample. We check all diameters and build according to your specifications.

Q2: Can I get mixed hole sizes and thread types in the same bar?

Yes. Common to mix M6 thread with ⌀5.5 clearance holes. You just have to mark them in your drawing.

Q3: Does aluminum thread strip easily?

Only if it is the wrong alloy. We cut in 6061, 6082, and 7075 with thread class control. For frequent terminal changes, we recommend tin plating and steel inserts.

Q4: Can I get plated aluminum bars?

Yes. Tin plating is common. We mask threads and tap after plating for fit retention.

Q5: What is the lead time to USA?

Samples: 5-7 working days.
Production: 10-150 working days depending on finish and volume.

Q6: What sizes are available for aluminum neutral bar?

We are Custom OEM neutral bar manufacturers. We can make it according to customer requirements and the drawing.

Get a Free Aluminum Neutral Link Quote - Same Day Response

We make what you need. We fixture and recheck everything. You get neutral bars that fit, hold torque, and survive real-world install.

  • Custom hole layout
  • Anodized, raw, and tin plated
  • Special quote for bulk orders
  • Repeatable batches with saved CAM
  • USA/UK/EU shipping with full doc

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